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Distillery MIS Report
U
User User
01. Alcohol Production
Daily production volumes — Bulk Litres (BL)
Rectified Spirit (RS)
RS from SCJ/Syrup
BL
RS from BH Mol.
BL
RS from FM Mol.
BL
Ethanol
Ethanol from SCJ/Syrup
BL
Ethanol from BH Molasses
BL
Ethanol from FM Molasses
BL
Total Production from SCJ/Molasses
BL
02. Sales
Sales
RS Sales
BL
Ethanol Sales
BL
03. Alcohol from Re-Distillation
Ethanol
Ethanol Production from RS (SCJ/Syrup)
BL
Ethanol Production from RS (BH Mol.)
BL
Ethanol Production from RS (FM Mol.)
BL
04. Input Feed for Process
SCJ / Syrup
Receipt
MT
Consumption
MT
Brix
Total Reducing Sugar (TRS)
%
Fermentable Sugar (FS)
%
BH Molasses
Receipt
MT
Consumption
MT
Brix
Total Reducing Sugar (TRS)
%
Fermentable Sugar (FS)
%
FM Molasses
Receipt
MT
Consumption
MT
Brix
Total Reducing Sugar (TRS)
%
Fermentable Sugar (FS)
%
Feed to Distillation
Fermented Wash Made
M3
Alcohol % in Wash
%
Wash Distilled
M3
05. Steam
Flow
HP Steam to Distillery (3.5 kg/cm²)
MT
LP Steam to Distillery (1.5 kg/cm²)
MT
Total Steam to Distillery
MT
Steam to Process
Steam Flow to Slurry Cooking (Grain)
MT
Steam to Distillation (Wash to RS)
MT
Steam to Ethanol
MT
Steam to Integrated Evaporation
MT
Steam to Finish Evaporation
MT
Steam to DDGS Dryer (Grain)
MT
Total Steam Consumption
MT
06. Power
Power Consumption
Power Consumption for Process
kWh
Power Consumption for CPU
kWh
Total Power Consumption
kWh
07. Water
Water Consumption
Fresh Water Consumption
M3
Flush Water Consumption (recycle from CPU)
M3
DM Consumption to Process
M3
08. Chemical Consumption
Process Chemicals
Dry Yeast
Kg
Enzymes
Kg
Urea
Kg
DAP
Kg
Defoamer
Kg
SMBS
Kg
MgSO4
Kg
Acid
Kg
Caustic Lye
Kg
Bleaching Powder
Kg
CPU Chemicals
Lime
Kg
Caustic Lye
Kg
Urea
Kg
DAP
Kg
Nutrient
Kg
Ferric Chloride
Kg
Polymer - 1
Kg
Polymer - 2
Kg
Sodium Hypochlorite
Kg
09. Effluent Generation & Recycle
Effluent Data
Spent Wash Generation
M3
Spent Wash Recycle to Process (SCJ/Syrup)
M3
Spent Wash Recycle to Process (BH Mol.)
M3
Actual Spent Wash Generation
M3
Spent Lees from Distillation
M3
10. Evaporation Plant
Integrated Evap. System
Feed
M3
Process Condensate (FF)
M3
Feed Brix
%
Product Brix
%
Finish Evap. System
Feed to FC Evaporator
M3
Process Condensate (FF)
M3
CSW Generation
MT
CSW Feed to Boiler
MT
Feed Brix
%
Product Brix
%
Evaporation Efficiency/Duty [=(PC_Int+PC_Fin)/FeedBrix×100]
%
11. Feed to Boiler
Return to Boiler
Steam Return Condensate
MT
Conc. Syrup to Incineration Boiler
MT
12. Condensate Polishing Unit (CPU)
CPU Performance
ICX Feed
M3
Permeate Water Recycle to Process
M3
Reject Water
M3
Recovery/Efficiency [=Permeate/ICX×100]
%
13. Yield
Alcohol Yield [auto-calculated from production ÷ consumption]
SCJ/Syrup [=Eth SCJ÷SCJ Consumption]
Ltr/MT
BH — Molasses [=Eth BH÷BH Consumption]
Ltr/MT
FM — Molasses [=Eth FM÷FM Consumption]
Ltr/MT
14. Stoppage
Disturbance Hours
Co-Gen (Steam & Power)
Hr.
Mechanical
Hr.
Instrumentation
Hr.
Process
Hr.
Total Stoppage
Hr.
Remarks
15. Sales & Stock
Opening = previous day closing (auto). Closing = Opening + Receipt/Prod − Consumption/Sales (auto)
Raw Material Stock
Description
Opening (KL)
Receipt (MT)
Consumption (MT)
Closing (KL)
SCJ/Syrup
BH Molasses
FM Molasses
RS Stock
Description
Opening (KL)
Production (KL)
Sales (KL)
Closing (KL)
SCJ/Syrup - RS
BH - RS
FM - RS
Ethanol Stock
Description
Opening (KL)
Production (KL)
Sales (KL)
Closing (KL)
SCJ/Syrup - Ethanol
BH - Ethanol
FM - Ethanol
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